CNC Milling Service

Vim li cas thiaj xaiv peb CNC Machining?

Nrog rau ntau tshaj 20 xyoo ntawm kev lag luam kev txawj ntse, peb xa cov khoom ua tau zoo rau cov ntawv thov tseem ceeb.

Kev Pabcuam Muaj Peev Xwm

Table 1:CNC Machining Equipment & Technical Specifications.

Qeb	Paub meej	Ntsiab Specifications
Hom tshuab	5-axis CNC machining chaw (DMG MORI HSC 75 linear) 4-axis ntsug mills (Mazak VCN-530C) 3-axis kab rov tav mills (Haas EC-1600) CNC tig chaw (Doosan Puma 5100) Hlau EDM (Sodick AQ750L)	Ntau tshaj 60 units ntawm cov khoom siv Lub hnub nyoog nruab nrab ntawm lub tshuab <5 xyoo 24/7 automated ntau lawm muaj peev xwm
Khoom siv ntau yam	Hlau: Aluminium 6061/7075-T6, SS 304/316/17-4PH, Titanium Qib 5, Brass C36000 Plastics: POM, Nylon 6/66, PC, PEEK, PEI Composites: carbon fiber-reinforced polymers	Aerospace-qib cov ntaub ntawv (AMS 4928) Kev kho mob qib titanium (ASTM F136) Cov ntaub ntawv pov thawj traceability qhia
Kev Ua Ntau Yam	Max milling loj: 1500mm × 1000mm × 800mm Max tig txoj kab uas hla: 500mm, ntev 1200mm Min feature loj: 0.3mm (EDM), 0.5mm (milling)	5-sided machining nyob rau hauv ib qho kev teeb tsa Simultaneous 5-axis contouring Qhov tob qhov drilling (L / D ratio> 20: 1)
Precision kam rau ua	Machining kam rau ua: ± 0.005mm (5-axis) - ± 0.05mm (3-axis) Nto roughness: Ra 0.4μm (hauv av) - Ra 3.2μm (milled) Roundness: ≤0.002 hli	Kev ua raws li ISO 2768-mk 3-axis CMM tshuaj xyuas (Hexagon Ntiaj Teb Kev Ua Haujlwm) Optical ntsuas rau micro-feature
Tom qab ua tiav	Anodizing (Tim II / III lub tsho tawv tawv), hmoov txheej, Nickel chrome plating Kev kho cua sov (Annealing, Quenching), Passivation Laser npav, Electropolishing	ASTM B580 Plating txuj Boeing BAC 5616 anodizing txoj haujlwm Cov cuab yeej kho mob kom tsis muaj menyuam (EO roj / ncu)

Daim Ntawv Thov Kev Lag Luam & Case Studies

Table 2:Tej Cheebtsam & Technical Achievements.

Kev lag luam	Cov Cheebtsam	Technical Highlights
Aerospace	Turbine hniav hubs, tsaws iav brackets, Avionics vaj tse	28% qhov hnyav txo los ntawm topology optimization FAA DO-160G kev co ua raws Ti-6Al-4V machined rau ± 0.01mm kam rau ua
Cov cuab yeej kho mob	Surgical forceps, Spinal implants, MRI-compatible components	Ti-6Al-4V acetabular khob nrog Ra 0.4μm tiav ISO 13485 Kev tsim cov chav huv huv 510 (k) cov ntaub ntawv txhawb nqa
Automotive (EV)	Roj teeb tais, Ncua caj npab, Hluav taws xob lub cev muaj zog vaj tse	Aluminium 6061-T6 tais 30% sib zog dua hlau 5-axis machined cua txias channel 10,000+ units / hli ntau lawm
Robotics	Harmonic tsav zog, Robotic caj npab pob qij txha, Sensor mounts	Gears nrog ± 0.003mm suab kam rau ua Carbon fiber inserts rau 40% backlash txo
Semiconductor	Wafer nqa, Precision fixtures, Nqus chamber Cheebtsam	316L stainless hlau nrog Ra 0.8μm tiav ISO class 5 cleanroom sib dhos Cov txheej txheem tiv thaiv ESD

Cov txheej txheem tsim khoom & Kev lees paub zoo

Tsim rau Manufacturability (DFM)

♦ 3D qauv tsom xam nrog SolidWorks/UG/NX.

♦ Tolerance stack-up simulation.

♦ Kev ua kom zoo ntawm cov khoom siv.

CNC Machining & In-Process Inspection

♦ 5-axis simultaneous machining rau complex geometry.

♦ Renishaw nyob rau hauv-lub voj voog soj ntsuam.

♦ Kev saib xyuas SPC tiag tiag.

Kev Tswj Xyuas Qhov Kawg

♦ Zeiss CMM tshuaj xyuas (± 0.002mm raug)./♦ Optical projector rau micro-features./♦ 100% kev kuaj pom pom & ua haujlwm.

Nqe & Sijhawm Lead

Hom kev txiav txim	Ntau qhov ntau	Lub Sijhawm Lead	Nqe Factor
Prototyping	1-50 units	3-7 hnub	Khoom siv & complexity
Tsawg Volume	50-1,000 units	10-15 hnub	Batch efficiency
Kev tsim khoom loj	1,000+ units	20-45 hnub	Tooling amortization